Fiber-To-The-Home Wire Manufacturing Line – Advanced Production System
Were you aware that contemporary glass-fiber cable systems function at velocities of up to 190 m/min? Such remarkable performance is made possible by sophisticated manufacturing solutions designed for swift production.
These systems are developed to process diverse wire variants, such as service cables and compact buffered wires. The streamlined form factor, commonly less than 26 m, makes them ideal for contemporary plants.
Incorporation into intelligent production networks guarantees smooth performance. By means of MES/ERP connectivity, these Fiber coloring machine assembly lines deliver peerless precision and efficiency. This makes them a top choice for companies aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Efficient production systems are crucial for addressing the increasing requirement for dependable links. Such mechanisms are designed to create high-quality light-transmitting wires that drive today’s connectivity grids. By leveraging modern innovations, they guarantee exactness and swiftness in each phase of the production.
Defining the FTTH Production Line
An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. These cables consist of bare fibers secured with iron or FRP materials, merging with safeguard coverings. This produces a long-lasting and high-performance option for fast digital connectivity.
It supports diverse materials, including PVC, LSZH, and PE polymers. This flexibility ensures it satisfies assorted sector requirements. Moreover, the quad-head fiber payout mechanism offers precise tension control, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its precision and efficiency. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system combines exactness, performance, and modern advancements to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a customized 50mm extruder designed for precise material distribution. This ensures uniform excellence throughout each cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Attribute | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.